Cwmwenallt Musings

December 31, 2009

making a guitar

Filed under: Guitar, building, ghettocaster — Sean @ 6:17 pm

Here we are, the last day of 2009; and I started something I’ve wanted to do for a very, very long time. Make my own guitar.

OK, so this is only what we might call the advanced prototype for that guitar. About 5 years ago I was given some very nice lumps of cherry wood from a fallen tree at the festival of wood in Westonbirt arboretum. Those lumps have sat around waiting to have a guitar happen to them all this time (seasoning if anyone asks, OK), however they are just raw lumps of wood, and I don’t have the workshop or skills yet to start completely from scratch, so before I start hacking them up and completely ruin them, I thought I’d better start with something a little easier.

The concept of this guitar has been in my mind for a long time; (pop quiz: What two things do these three guitarists have in common: Frank Zappa, Tony Iommi, and Deke Leonard. Answer – a) They were all powerful musical influences on the young Sean mind, and b) They all played Gibson SG’s when I saw them). I just love that ‘pointy’ body shape, and they sounded pretty good to my ears. Thus, I always wanted a ‘proper’ Gibson SG. However I’ve never gotten round to actually shelling out for one. I did have a nice Epiphone one on loan for about a year though, which scratched the itch briefly.

However I have also always really liked the Telecaster neck and headstock (although I’ve never owned a ‘proper’ one of those either). In fact my own electric guitar is a pretty rare beastie. A black Ibanez custom artist; which is a bit 70’s glam-rock, if you know what I mean. Now if beastie was in pristine condition I could probably trade her in for a genuine SG, but two issues with that. Firstly I’m pretty attached to her, despite her somewhat idiosyncratic looks, and secondly she’s what one might generously call a ‘player’ and not a ‘collector’. Meaning she’s been round the block a few times. Although basically sound she has taken a few dings over the years (mostly before coming into my possession I hasten to add). Beastie has fat little humbuckers, great tone and sustain; but she is also bulky and weighs a lot. So another design consideration is that I wanted something a bit smaller and lighter and the SG shape is nice and light. I also want a fairly natural wood finish, rather than a shiny plastic looking one. I primarily expect to be using this guitar for MIDI input as opposed to running it through a stack of Marshalls (although if I ever get the chance….), so I’ll be using Telecaster type pickups, and possibly just fitting a neck pickup, natural tone is therefore less of an issue here; but I’d still like to have a good basic sound.

Thus, since clearly Fender and Gibson aren’t going to be joining forces any time soon, I present to you Sean’s GhettoCaster (SG – geddit).

Mocking it up in Photoshop quickly (not proud of that neck join!), here is the concept picture I came up with:
Concept picture of custom guitar, SG shape with Telecaster accoutrements

Next problem was finding the time and money to put the thing together. Well, money was sorted by an unexpected little bonus from work just before this Xmas season; and as I generally take a couple of weeks around the holidays, I started doing some internet research. As usual, eBay came up trumps, and I sourced a finished Telecaster neck and unfinished mahogany SG type body. The electronics and gold hardware bits came from an online shop.

Today the last of the bits arrived:
Unfinished SG body of guitar
Neck of guitar

So, with a bit of measuring and marking up, here’s what it looks like roughly placed together:
Neck of guitar

Pleasingly close to my design vision I think. The ‘pickguard’ here is just cut out of a bit of A4 paper, I’ll be ordering a custom pearlescent one when I get a bit closer to the end. The neck seems set a bit too much into the body in the picture. One of the points of the SG shape is access to the upper frets, so I’ll probably move it back a bit in the final design.

Now this project is one step up from a kit, in that there is a genuine design vision going on here. I felt that since this thing is probably gonna end up costing me as much, if not more, than going out and buying a readymade SG or Telecaster clone, there wasn’t any point in making something which is a direct copy, although I’m sure that would have taught me a lot too. Secondly there is a little more involved here than just bolting together off-the-shelf parts, the neck pocket is going to need reshaping to fit the Tele neck, the rear routing for the electronics is the wrong depth and shape; the body is pre-routed for wide Humbuckers, and there is no routing for the bridge Tele pickup. So there seems to be enough of a challenge here to make this a genuine custom project for a first timer. But not so much as starting with a bit of ex tree-trunk.

So, that’s it for part one of the Ghettocaster story. Join me some time in the New Year for the sequel, when we get down to the actual work.

Happy new year,
Sean.

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